
Starting a print-on-demand business is a popular way to sell custom products without holding inventory. It feels easy and low-risk at first, but like any business, there are challenges youโll face along the way. In this beginnerโs guide, weโll walk you through the main risks in print-on-demand and what to watch out for as you grow your brand.
Whether youโre just getting started or looking to improve your store, knowing these basics will give you a stronger foundation for success.
How Print-on-Demand Works
What Is Print-on-Demand?
Print-on-demand (POD) lets you sell custom items without making or storing anything yourself. You create a design, and a print on demand service prints it only when someone places an order. Itโs a simple way to start selling things like shirts, mugs, or stickers without needing a big budget or space.

Getting Started
You choose a POD service like PrintKK. Then, upload your designโmaybe a silly pun or a cool drawing. You pick what items you want to use, and the site shows you how your design will look on them. Itโs quick and easy to see your ideas come to life before you start selling.
After Someone Buys
Once someone places an order, the POD company takes over. They print your design, package the product, and ship it to the customer. You donโt need to do anything else. Itโs all handled for you, so you can focus on creating new designs or marketing your store.
Why It Works for New Sellers
POD is beginner-friendly because it doesnโt cost much to try. You donโt pay for anything until itโs sold, so thereโs no need to worry about leftover stock. Itโs a low-risk way to explore creative business ideas without investing a lot of money upfront.
Is Print-on-Demand Risky?
Print-on-demand (POD) can seem risky, especially for beginners. One reason is that you donโt control the printing or shipping. If the POD company makes a mistake, your customer might blame you. Another risk is low profit. Each item costs more to make since it’s printed one at a time. You may have to sell a lot to earn good money. Also, trends can change fast. What sells well today might not sell tomorrow. Starting small helps lower these risks.
Print-on-Demand Risk Factors
1. Product Quality Concerns
A major challenge with print-on-demand is trusting the supplierโs quality control. Since you donโt handle production yourself, the print might not be sharp. Colors could look different, or the fabric might feel lower quality than expected. This can disappoint buyers who had certain expectations about your products.
2. Delays in Shipping
Because items are only created after an order is placed, production takes time. Add in shipping, and deliveries might be slower than customers want. Delays can become worse due to distance, holidays, or unexpected events like strikes, leading to unhappy shoppers.
3. Limited Control Over Production
You donโt directly manage the printing or inventory, which can expose you to various inventory risks, such as shortages or production delays. If the supplier runs into problems, like material shortages or technical glitches, your orders might be postponed or even canceled without much notice. This lack of control makes handling issues more complicated.

4. Heavy Market Competition
Print-on-demand is popular, so many sellers offer similar designs on big platforms. Without something unique or strong marketing, your products can easily get lost in a sea of choices, making it tough to attract buyers.
5. Tight Profit Margins
Since the supplier handles each stepโprinting and shippingโthe costs per item tend to be higher than bulk manufacturing. This can squeeze your profits unless you charge higher prices, which may not always be possible depending on your market.
6. Customer Service Difficulties
When a problem arisesโlike a damaged package or lost shipmentโyouโre stuck working through the supplier. Resolving these issues can take time and may frustrate your customers, impacting your reputation even though the fault wasnโt directly yours.
Risk Management in Print-on-Demand
Ensuring Product Quality
Instead of just ordering one sample, order several from different batches. This helps you check if the quality stays consistent over time. Also, compare prints under natural light and check stitching or material feel closely. If the colors fade or the fabric feels rough, youโll know before customers complain.
Reducing Shipping Delays
Use suppliers that provide tracking numbers automatically. Share these tracking links with customers so they can see where their order is. Build extra time into your estimated delivery dates to avoid disappointing buyers if delays happen. If you notice that a supplierโs delay is becoming common, consider switching to a faster one.

Gaining More Production Control
Ask your supplier for photos of each batch before shipping. Some POD platforms let you approve orders before theyโre sent out. This small step can catch mistakes early, like wrong prints or missing details. It also helps if you keep backup suppliers ready in case your main one runs into trouble.
Standing Out in a Crowded Market
Dig deeper into your audience and create designs that solve specific needs or interests. For example, target hobbies or local communities. Use clear, original product descriptions that explain why your product is different. This kind of detail makes shoppers remember your store.
Managing Tight Profit Margins
Track all your costs carefully, including shipping, platform fees, and taxes. Use spreadsheet tools to see which products bring the best profits. You can raise prices slightly on top sellers or remove items that donโt sell well to focus on what works. Small adjustments add up over time.
Improving Customer Service
To ensure a successful print-on-demand business, set up clear policies for returns and refunds and post them visibly on your website. Respond to customer questions within 24 hours and keep replies polite and helpful. When problems happen, update the customer oftenโeven if youโre waiting on the supplier. This builds trust and lowers complaints.
Conclusion
Print-on-demand offers an easy way to start selling custom products without big upfront costs. But itโs not without risks. From supplier issues and shipping delays to tight profit margins and tough competition, there are many challenges to keep in mind. Knowing these risks helps you make smarter decisions.
It prepares you to handle problems calmly instead of being caught off guard. The key is to stay patient and start small. With time and care, you can build a print-on-demand business thatโs both enjoyable and successful.
Suggested articles:
- How Print on Demand Saves Money on Custom Apparel
- Streamlining Project Workflows with Print-on-Demand Services
- Converting Customers into Brand Ambassadors with Printed Apparel
Daniel Raymond, a project manager with over 20 years of experience, is the former CEO of a successful software company called Websystems. With a strong background in managing complex projects, he applied his expertise to develop AceProject.com and Bridge24.com, innovative project management tools designed to streamline processes and improve productivity. Throughout his career, Daniel has consistently demonstrated a commitment to excellence and a passion for empowering teams to achieve their goals.